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SBIR DON27BZ02-NV018 (Navy): Rapid Thermoplastic Patching Capability for Legacy Thermoset Airframe Sustainment

U.S. Department of Defense — Navy

Posted
Nov 13, 2026
Closes
Jan 6, 2027 (in 54 days)

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Amount

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Who can apply

small_business

Small Business. Startup

About this opportunity

Navy SBIR topic — Accepting submissions 2026-12-02 to 2027-01-06. Current composite airframe repair methodologies rely on a combination of wet-layups, B-staged epoxy prepregs, and bonded pre-cured thermoset patches. While pre-cured patches are the standard for high-quality depot repairs due to their autoclave-consolidated strength and “inspectability”, they present significant operational and logistical limitations. All these traditional methods require secondary adhesive bonding (using paste or film adhesives) to attach the repair to the airframe. This secondary bond is the inherent weak link of the repair, demanding long thermal cure cycles (often 4 to 24 hours), strict environmental controls, and burdensome cold-storage logistics (freezers) for the B-staged resins and adhesives. Furthe...

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